Services

Capabilities by Division

Hydro Dynamics is organized into two divisions: the Shop Division — high-tolerance waterjet cutting, welding, and metal fabrication in Hortonville, WI — and the Field Division — industrial fieldwork and concrete performed on your site.

Shop Division

Waterjet Cutting, Welding & Fabrication

Precision Taper-Free Cutting (Tilt-A-Jet®)

Standard waterjets naturally produce a slight V-shaped taper — the deeper the cut, the more the tail of the jet lags. Our Tilt-A-Jet® head calculates the exact angle of the taper and tilts the nozzle to compensate, maintaining ±0.003″ to ±0.005″ tolerance on the part itself, even on materials 2 inches thick or more.

  • Square edges: perfectly vertical edges even on thick materials.
  • Interlocking parts: ideal for dovetail fittings, press-fit assemblies, and high-precision mechanical components.
  • Reduced secondary costs: no expensive secondary milling or grinding to square up edges.

Welding & Fabrication

MIG and TIG welding, structural fabrication, and equipment repair and rebuilds — from one-off parts to production runs.

Safety Guarding & Railings

Machine guarding, safety railings, and handrails — designed, fabricated, and installed to keep your plant safe and compliant.

CAD & DXF Design

Don’t have a drawing? Send your sketch, dimensions, or just the idea — I’ll design the DXF file ready for cutting.

Material Compatibility & Thickness Guide

One of the greatest advantages of our OMAX 2652 JetMachining® Center is its versatility. Because it is a cold-cutting process, we can cut materials that lasers or plasmas would melt, crack, or warp.

Metals (Ferrous & Non-Ferrous)

The Tilt-A-Jet® is most effective here, ensuring that even thick plates have perfectly square edges.

MaterialCommon ApplicationsThickness Range
AluminumAerospace parts, brackets, signage0.010″ – 8.0″
Stainless SteelFood-grade equipment, marine hardware0.010″ – 8.0″
Carbon / Mild SteelIndustrial base plates, structural0.010″ – 8.0″
TitaniumMedical implants, high-performance racing0.010″ – 8.0″
Copper & BrassElectrical busbars, decorative accents0.010″ – 8.0″

The Hydro Dynamics Advantage: Unlike laser cutting, we leave no Heat-Affected Zone (HAZ). The metal’s temper is preserved, and there is no slag or dross to grind off.

Composites & Plastics

Waterjet is the preferred method for composites because it doesn’t produce toxic fumes or cause delamination like high-heat methods.

  • Carbon Fiber: precision cutting without splintering or fraying.
  • G10 / Garolite: excellent for electrical insulators and knife handles.
  • Acrylic (Plexiglass): clean, frosted edges; great for thick displays (up to 2″).
  • Polycarbonate (Lexan): extremely durable cutting for guards and shields.
  • UHMW & HDPE: ideal for wear strips and food-processing components.

Stone, Glass & Ceramics

Our submerged cutting capability allows us to process fragile materials with minimal risk of cracking.

  • Granite & Marble: custom floor inlays, countertops, and memorials (up to 3cm+).
  • Glass & Mirror: intricate shapes for architectural glass and backsplash. Note: we cannot cut tempered glass, as it is designed to shatter upon impact.
  • Ceramic Tile: custom patterns and porcelain slab cutting for high-end interiors.

Soft Goods (Pure Waterjet)

For these materials, we remove the abrasive and use a water-only stream for fast production.

  • Rubber: custom gaskets, seals, and vibration dampeners.
  • Foam: custom tool chest inserts and protective packaging.
  • Felt & Leather: industrial washers and upholstery accents.

Technical Machine Specifications (OMAX 2652)

FeatureHydro Dynamics Capability (OMAX 2652)
X-Y Cutting Travel52″ × 26″ (1,321 mm × 660 mm)
Table Size69″ × 30″ (1,753 mm × 762 mm)
Z-Axis Travel8″ (203 mm)
Linear Positional Accuracy±0.001″ (±0.025 mm)
Repeatability±0.001″ (±0.025 mm)
Taper CompensationTilt-A-Jet® (automated ±9° tilt)
Software SupportIntelli-MAX® Premium (accepts DXF, DWG, SVG)

Ask about nesting optimization to reduce material costs on your project.

Field Division

Industrial Fieldwork & Concrete

On-site industrial services performed by an apprenticeship-trained millwright, pipefitter, and welder — safety-certified to work inside operating plants, mills, and refineries.

  • Heavy lifting and rigging for machinery and equipment.
  • Industrial concrete — equipment pads, foundations, and flatwork.
  • Millwright plant work — machinery installation and precision alignment.
  • Hydraulic and pneumatic systems — installation, troubleshooting, and repair.
  • Plant maintenance and shutdown work, performed by a safety-certified industrial tradesman.

Pipefitting

Carded pipefitter. Process piping, pipe installation and repair, plant piping systems.

Request a Quote — Send Your Drawing

To provide accurate pricing, please include the following in your inquiry:

  1. Vector file: DXF, DWG, or AI preferred.
  2. Material specs: type and exact thickness.
  3. Critical tolerances: note any dimensions requiring ±0.001″ precision.
  4. Quantity: from single prototypes to high-volume production runs.

Call or text (920) 716-5161 · hydrodynamicfab@gmail.com