Services
Capabilities by Division
Hydro Dynamics is organized into two divisions: the Shop Division — high-tolerance waterjet cutting, welding, and metal fabrication in Hortonville, WI — and the Field Division — industrial fieldwork and concrete performed on your site.
Shop Division
Waterjet Cutting, Welding & Fabrication
Precision Taper-Free Cutting (Tilt-A-Jet®)
Standard waterjets naturally produce a slight V-shaped taper — the deeper the cut, the more the tail of the jet lags. Our Tilt-A-Jet® head calculates the exact angle of the taper and tilts the nozzle to compensate, maintaining ±0.003″ to ±0.005″ tolerance on the part itself, even on materials 2 inches thick or more.
- Square edges: perfectly vertical edges even on thick materials.
- Interlocking parts: ideal for dovetail fittings, press-fit assemblies, and high-precision mechanical components.
- Reduced secondary costs: no expensive secondary milling or grinding to square up edges.
Welding & Fabrication
MIG and TIG welding, structural fabrication, and equipment repair and rebuilds — from one-off parts to production runs.
Safety Guarding & Railings
Machine guarding, safety railings, and handrails — designed, fabricated, and installed to keep your plant safe and compliant.
CAD & DXF Design
Don’t have a drawing? Send your sketch, dimensions, or just the idea — I’ll design the DXF file ready for cutting.
Material Compatibility & Thickness Guide
One of the greatest advantages of our OMAX 2652 JetMachining® Center is its versatility. Because it is a cold-cutting process, we can cut materials that lasers or plasmas would melt, crack, or warp.
Metals (Ferrous & Non-Ferrous)
The Tilt-A-Jet® is most effective here, ensuring that even thick plates have perfectly square edges.
| Material | Common Applications | Thickness Range |
|---|---|---|
| Aluminum | Aerospace parts, brackets, signage | 0.010″ – 8.0″ |
| Stainless Steel | Food-grade equipment, marine hardware | 0.010″ – 8.0″ |
| Carbon / Mild Steel | Industrial base plates, structural | 0.010″ – 8.0″ |
| Titanium | Medical implants, high-performance racing | 0.010″ – 8.0″ |
| Copper & Brass | Electrical busbars, decorative accents | 0.010″ – 8.0″ |
The Hydro Dynamics Advantage: Unlike laser cutting, we leave no Heat-Affected Zone (HAZ). The metal’s temper is preserved, and there is no slag or dross to grind off.
Composites & Plastics
Waterjet is the preferred method for composites because it doesn’t produce toxic fumes or cause delamination like high-heat methods.
- Carbon Fiber: precision cutting without splintering or fraying.
- G10 / Garolite: excellent for electrical insulators and knife handles.
- Acrylic (Plexiglass): clean, frosted edges; great for thick displays (up to 2″).
- Polycarbonate (Lexan): extremely durable cutting for guards and shields.
- UHMW & HDPE: ideal for wear strips and food-processing components.
Stone, Glass & Ceramics
Our submerged cutting capability allows us to process fragile materials with minimal risk of cracking.
- Granite & Marble: custom floor inlays, countertops, and memorials (up to 3cm+).
- Glass & Mirror: intricate shapes for architectural glass and backsplash. Note: we cannot cut tempered glass, as it is designed to shatter upon impact.
- Ceramic Tile: custom patterns and porcelain slab cutting for high-end interiors.
Soft Goods (Pure Waterjet)
For these materials, we remove the abrasive and use a water-only stream for fast production.
- Rubber: custom gaskets, seals, and vibration dampeners.
- Foam: custom tool chest inserts and protective packaging.
- Felt & Leather: industrial washers and upholstery accents.
Technical Machine Specifications (OMAX 2652)
| Feature | Hydro Dynamics Capability (OMAX 2652) |
|---|---|
| X-Y Cutting Travel | 52″ × 26″ (1,321 mm × 660 mm) |
| Table Size | 69″ × 30″ (1,753 mm × 762 mm) |
| Z-Axis Travel | 8″ (203 mm) |
| Linear Positional Accuracy | ±0.001″ (±0.025 mm) |
| Repeatability | ±0.001″ (±0.025 mm) |
| Taper Compensation | Tilt-A-Jet® (automated ±9° tilt) |
| Software Support | Intelli-MAX® Premium (accepts DXF, DWG, SVG) |
Ask about nesting optimization to reduce material costs on your project.
Field Division
Industrial Fieldwork & Concrete
On-site industrial services performed by an apprenticeship-trained millwright, pipefitter, and welder — safety-certified to work inside operating plants, mills, and refineries.
- Heavy lifting and rigging for machinery and equipment.
- Industrial concrete — equipment pads, foundations, and flatwork.
- Millwright plant work — machinery installation and precision alignment.
- Hydraulic and pneumatic systems — installation, troubleshooting, and repair.
- Plant maintenance and shutdown work, performed by a safety-certified industrial tradesman.
Pipefitting
Carded pipefitter. Process piping, pipe installation and repair, plant piping systems.
Request a Quote — Send Your Drawing
To provide accurate pricing, please include the following in your inquiry:
- Vector file: DXF, DWG, or AI preferred.
- Material specs: type and exact thickness.
- Critical tolerances: note any dimensions requiring ±0.001″ precision.
- Quantity: from single prototypes to high-volume production runs.
Call or text (920) 716-5161 · hydrodynamicfab@gmail.com
